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120KW Air-cooled Medium Frequency Induction Heating Machine

120KW Air-cooled Medium Frequency Induction Heating Machine

Air-cooled induction heating equipment does not require water cooling and can operate continuously 24/7 using only forced air cooling. It is suitable for applications where water cooling systems are unavailable, such as special heating operations in remote areas or in extremely cold weather. This series of products utilizes IGBT inverters and a DSP processor for precise, fully digital control. The all-air-cooled structure reduces system losses and eliminates equipment failures associated with water cooling systems. Under the precise control of the DSP processor, automatic frequency tracking ensures the equipment operates in an ideal resonant state.

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Applications of 120KW air-cooled medium frequency induction heating machine

  • The 120KW air-cooled medium-frequency induction heating machine utilizes eddy currents for heating. The heating process causes the workpiece itself to generate heat, rather than relying on secondary heat transfer, resulting in very high efficiency. It is commonly used in the motor industry, for applications such as removing cast aluminum or copper windings from motor stators and rotors.

  • Hot fitting and hot disassembly of couplings 

  • Thermal assembly and disassembly, and fitting of motor rotors.

  • Removal and thermal installation of the motor stator housing.

Advantages of 120KW air-cooled medium frequency induction heating machine

  • Air-cooled induction heating equipment does not require water circulation, thus eliminating the need for cooling equipment and saving costs for the user.
    The air-cooled induction heating equipment control system uses a fully digital control method, making operation simpler, and equipment faults can be displayed directly on the LCD screen.
  • High stability. The air-cooled induction heating equipment uses heat dissipation components that are twice the rated capacity, and the power components have a higher load capacity than those in water-cooled induction heating equipment, ensuring reliable operation even during continuous use. Air-cooled induction heating equipment consists of only one unit, making it compact, easy to move, and adaptable to a wider range of working environments. Conventional water-cooled induction heating equipment, on the other hand, consists of three main components connected by water pipes, making it very inconvenient to move and less suitable for mobile operations.
  • The operation is simple and quick. Water-cooled induction heating equipment requires connecting power lines, main unit and transformer connection lines, water pipes, and induction coils, making the operation complicated. Air-cooled induction heating equipment only requires connecting the power supply and induction coil, which is faster and more convenient.

  • The equipment's operating frequency range is 5-30 kHz.  The lower operating frequency gives air-cooled induction heating equipment a significant advantage in the thermal dismantling of large workpieces, greatly improving work efficiency.

 


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