The compact bar stock heat treatment equipment is a smart, integrated system specifically designed for small to medium-sized batches and multiple specifications of bar stock heat treatment. It addresses the pain points of traditional large-scale heat treatment lines, such as large space requirements, high costs, and slow changeover times. It is suitable for the flexible production needs of precision parts processing companies, laboratories, and small and medium-sized manufacturing workshops, enabling integrated quenching and tempering heat treatment of bar stock.
The main structure is designed with a modular approach, typically occupying only 1/3 to 1/5 of the footprint of large-scale heat treatment production lines. It can be easily integrated into compact spaces such as small and medium-sized hardware factories, auto repair parts workshops, and laboratory sample processing areas, and even supports mobile operation, solving the problem of traditional equipment's high demands on factory space.
It allows for quick and precise adjustment of parameters such as heating temperature and holding time, reducing changeover time to less than 10 minutes. Compared to the fixed-capacity model of large-scale production lines, it is better suited to the customized production needs of multiple specifications and small batches.
Utilizing induction heating technology and a closed-loop temperature control system, the temperature control accuracy can reach ±5℃. Combined with a circulating cooling module, this ensures that the hardness difference between the surface and core of the rod material is ≤3HRC, effectively preventing cracking and deformation caused by uneven heating.
Equipment maintenance does not require a professional team, and the replacement cost of vulnerable parts (such as induction coils and temperature control probes) is low.
The equipment integrates heating, insulation, cooling, and temperature control functions into one unit. The machine body is ≤1.5m in height and features a touch control panel and digital display interface, allowing for easy operation without the need for professional technicians. It also includes a built-in self-diagnostic system that provides real-time warnings for abnormalities such as overheating and water shortage.
It is compatible with various materials such as carbon steel, alloy steel, and stainless steel rods. By pre-setting different heat treatment curves for different materials, it can quickly achieve the target performance without repeated manual adjustments.
The base can be fitted with universal wheels, allowing it to work closely with machining equipment such as lathes and milling machines, enabling continuous operation of "machining - heat treatment - secondary machining," reducing material handling time and improving production efficiency.