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In order to ensure the quality of the heat treatment of the screw using a medium frequency induction heating machine, what inspections should we conduct?

In order to ensure the quality of the heat treatment of the screw using a medium frequency induction heating machine, what inspections should we conduct?

The C8955 shovel screw is an important part of the machine, so we have relatively high quality requirements for it. In the process of heat treatment using a medium frequency induction heating machine, the quality of each process will affect the accuracy of the screw, which in turn affects the quality of the screw and the operation of the entire machine. Therefore, we need to conduct quality inspections on every process of the screw to ensure that the quality of the screw produced reaches the standard.

1. Before feeding the screw, raw materials should be inspected.

(1) Those who meet the requirements can be cut directly without pre-heat treatment.

(2) When the network carbide exceeds level 3, a medium frequency induction heating machine should be used for normalizing and spheroidizing annealing.

(3) When only the pearlite spheroidization grade is unqualified, only spheroidization annealing can be performed.

(4) If there is any failure in other items, it cannot be used as precision quenching screw material (such as carbide accumulation in the raw material, etc.).

2. All steel materials that have been normalized and annealed should be repeatedly inspected to see if they are qualified. For steel that needs to be re-forged, the metallographic examination should be carried out after re-forging and pre-heat treatment.

3. After forging and normalizing, check the austenite grain size. Grade 6-8 is considered qualified.

4. After final quenching and low-temperature tempering by a medium frequency induction heating machine, the hardness should be controlled within the range of 56-61HRC.

This article briefly introduces how the C8955 shovel screw is inspected for quality. I hope it can be helpful to your work. In actual operation, no matter what problems you encounter, you can contact our technical staff. Twenty years of working experience has enabled him to accumulate a wealth of knowledge and experience.

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